Still relying on spreadsheets? How it’s hitting profitability in contract manufacturing | Chicago Design-2-Part Show
Still relying on spreadsheets? How it’s hitting profitability in contract manufacturing | Chicago Design-2-Part Show
Attending the Greater Chicago Design-2-Part Show in Schaumburg?
If you’re at the conference looking to improve your contract manufacturing operations, this is a common challenge across the industry.
Paper, whiteboards, and spreadsheets.
It works… until it doesn’t.
Then growth happens
More orders.
More customers.
More complexity.
The team steps up.
For a while, it still works.
But it depends on heroic effort.
Success becomes a double-edged sword
The business is growing.
But the way it’s being run doesn’t scale.
So you invest in a modern ERP like Microsoft Dynamics 365.
But this is where most teams get stuck
The system goes live…
and the business still runs outside of it.
Planning stays in spreadsheets.
Execution stays on whiteboards.
You’ve upgraded the system.
But not the way the business runs.
Last year at the Chicago Design-2-Part Show, this came up at a lunch table. My Microsoft Certified Partner shirt sparked questions, and it’s something I talk about with manufacturers all the time.
What this really means
The system shows one version of reality.
The floor is running another.
That gap is where profitability gets lost:
- Overtime
- Expediting
- Inefficient runs
- Too much or too little inventory
- Missed commitments
This isn’t an ERP problem
But it often gets blamed on the technology.
The real issue is a lack of attention to the details that make the system trustworthy.
So people don’t rely on it.
They fall back to spreadsheets, whiteboards, and manual tracking.
And the gap remains.
This is a visibility problem
A lack of trust becomes a visibility problem.
You can’t clearly see:
- what’s actually happening
- what’s about to go wrong
- what decisions to make early
So everything becomes reactive.
And that’s where profitability gets hit
Not in one big event.
In small, constant ways.
You still get the work done.
It just costs more than it should.
The shift
It’s not about having a system.
It’s about running the business in it.
Gut check
Are spreadsheets required to run planning?
Are whiteboards driving production decisions?
Are costly mistakes being made?
If yes:
You have an opportunity to improve your bottom line—
and drive growth through a more consistent, trusted customer experience.
Spreadsheets, paper, whiteboards, and recurring problems are a signal for change.
If this sounds familiar, let’s talk
If this sounds like your operation, Ascent Innovations can help.
We meet you where you are and focus on what will have the biggest impact first.
Every recommendation is backed by a real business case—based on an ROI model grounded in your business, not a marketing pitch.
Text me at 630-887-7251 and let’s meet up.
About the Author
John Bruhnke is Managing Director at Ascent Innovations with 25 years of experience in enterprise systems and analytics. He is the creator of the Trusted Facts Method, a framework for establishing Operational Truth by defining and governing the performance drivers of revenue, operating income, and cash flow. He works with CEOs and CFOs to align sales, operations, and finance so organizations can move from fragmented reporting to proactive management of business performance.
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